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<channel>
	<title>Toolmaking Art</title>
	<atom:link href="http://toolmakingart.com/feed/" rel="self" type="application/rss+xml" />
	<link>http://toolmakingart.com</link>
	<description>Timeless Tools, Speculation, Husbandry, Making hand tools.</description>
	<lastBuildDate>Fri, 03 Jul 2009 13:00:47 +0000</lastBuildDate>
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			<item>
		<title>A Nice Rack!</title>
		<link>http://toolmakingart.com/2009/07/03/a-nice-rack/</link>
		<comments>http://toolmakingart.com/2009/07/03/a-nice-rack/#comments</comments>
		<pubDate>Fri, 03 Jul 2009 13:00:47 +0000</pubDate>
		<dc:creator>BobStrawn</dc:creator>
				<category><![CDATA[Tools]]></category>

		<guid isPermaLink="false">http://toolmakingart.com/?p=1209</guid>
		<description><![CDATA[
Seriously, I love this tool rack system! It looks to be economical, flexible and functional.  Plus the modular system allows you to rearrange things as you get more tools.  The only real down side, is that tool storage systems that you can&#8217;t close are a bit more suseptible to dust and rust.  If  your shop [...]]]></description>
			<content:encoded><![CDATA[<p><a href="http://www.woodshopics.com/html/tool_rack_0.html"><img class="alignnone" title="Tool Rack" src="http://www.woodshopics.com/assets/images/1st_Tool_Rack_wborder.jpg" alt="" width="262" height="269" /></a></p>
<p>Seriously, I love<a title="Hand Tool Storage System" href="http://www.woodshopics.com/html/tool_rack_0.html" target="_blank"> this tool rack system!</a> It looks to be economical, flexible and functional.  Plus the modular system allows you to rearrange things as you get more tools.  The only real down side, is that tool storage systems that you can&#8217;t close are a bit more suseptible to dust and rust.  If  your shop is air conditioned and has good dust control, then this is not so important.  For me it is a bit of an issue.   Not that my  current methods are any better. <img src='http://toolmakingart.com/wordpress/wp-includes/images/smilies/icon_smile.gif' alt=':)' class='wp-smiley' /> </p>
<p>David Pickard, the designer sent me an email offering router bits for linking to his site&#8217;s, <a title="http://www.woodshopics.com/" href="http://www.woodshopics.com/" target="_blank">http://www.woodshopics.com/</a> and <a title="http://www.woodshopbits.com/" href="http://www.woodshopbits.com/" target="_blank">http://www.woodshopbits.com/</a> (carbide router bits).</p>
<p>Here is the thing though, I like David&#8217;s work, but I don&#8217;t like tailed, screaming, wood manglers.  (Routers)   I own three of the damned things, and I have fortunately been able to avoid using any of them for the last two years.</p>
<p>I am not a purist, I love my cordless drill and my bandsaw, but I prefer  to be bathed in quite peace, without hearing protection, goggles or risk of motor based finger mangling.  If you do use routers, by all means check out David&#8217;s goods, in any case, be sure to check out his storage system.  He is definitely a clever designer!</p>
<p>Don&#8217;t think for a moment that this is a show of integrity and resistance to selling out, if <a title="http://www.planemaker.com/" href="http://www.planemaker.com/" target="_blank">Clark &amp; Williams</a>, <a title="http://www.leevalley.com" href="http://www.leevalley.com/home.aspx" target="_blank">Lee Valley</a>, <a title="http://www.bridgecitytools.com/" href="http://www.bridgecitytools.com/" target="_blank">Bridge City</a>, or <a title="http://www.lie-nielsen.com" href="http://www.lie-nielsen.com/index.php" target="_blank">Lie-Nielsen</a> made me an offer, I would sell out in a moment!</p>
<p>Bob</p>
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		<title>My new Tomato Friends!</title>
		<link>http://toolmakingart.com/2009/06/29/my-new-tomato-friends/</link>
		<comments>http://toolmakingart.com/2009/06/29/my-new-tomato-friends/#comments</comments>
		<pubDate>Mon, 29 Jun 2009 13:00:06 +0000</pubDate>
		<dc:creator>BobStrawn</dc:creator>
				<category><![CDATA[Gardening]]></category>
		<category><![CDATA[Husbandry]]></category>
		<category><![CDATA[Seed Saving]]></category>

		<guid isPermaLink="false">http://toolmakingart.com/?p=1206</guid>
		<description><![CDATA[Here are the tomato varieties that I will be trying from seed gathered at the Tomato Festival!
#1 Tipsy and #2 Green Giant x Yellow Submarine F1

#3 Dice&#8217;s  Mystery Black

#4 Jaune Flamme  a wonderful French heirloom tomato

#5 Sungold

#6 Purple Haze F1
 
#7 OSU Blue

#8 Paul Robeson

#9 Tennessee Green

#10 Morovsky Div

#11 Golden Gem

#12 Redfield Beauty

#13 Tony&#8217;s [...]]]></description>
			<content:encoded><![CDATA[<p>Here are the tomato varieties that I will be trying from seed gathered at the Tomato Festival!</p>
<p>#1 Tipsy and #2 Green Giant x Yellow Submarine F1</p>
<p><img class="alignnone" title="Tipsy" src="http://toolmakingart.com/images/Tomato/Festival09/Tomato%20Fest%201%20Tipsy%20RL%20and%202.JPG" alt="" width="800" height="450" /></p>
<p>#3 Dice&#8217;s  Mystery Black<br />
<img src="http://toolmakingart.com/images/Tomato/Festival09/Tomato%20Fest%203%20.jpg" alt="Dice's Mystery Black" /></p>
<p>#4 Jaune Flamme  a wonderful French heirloom tomato<br />
<img src="http://toolmakingart.com/images/Tomato/Festival09/Tomato%20Fest%204%20%20Joune%20Flamme%20cut.jpg" alt="Jaune Flamme" /></p>
<p>#5 Sungold<br />
<img src="http://toolmakingart.com/images/Tomato/Festival09/Tomato%20Fest%205.jpg" alt="Sungold" /></p>
<p>#6 Purple Haze F1<br />
<img src="http://toolmakingart.com/images/Tomato/Festival09/Tomato%20Fest%206.JPG" alt="Purple Haze" /> </p>
<p>#7 OSU Blue<br />
<img src="http://toolmakingart.com/images/Tomato/Festival09/Tomato%20Fest%207%20osu%20blue.jpg" alt="OSU Blue" /></p>
<p>#8 Paul Robeson<br />
<img src="http://toolmakingart.com/images/Tomato/Festival09/Tomato%20Fest%208%20pr.jpg" alt="Paul Robeson" /></p>
<p>#9 Tennessee Green<br />
<img src="http://toolmakingart.com/images/Tomato/Festival09/Tomato%20Fest%209.jpg" alt="Tennessee Green" /></p>
<p>#10 Morovsky Div<br />
<img src="http://toolmakingart.com/images/Tomato/Festival09/Tomato%20Fest%2010.jpg" alt="Morovsky" /></p>
<p>#11 Golden Gem<br />
<img src="http://toolmakingart.com/images/Tomato/Festival09/Tomato%20Fest%2011%20cut.jpg" alt="Golden Gem" /></p>
<p>#12 Redfield Beauty<br />
<img src="http://toolmakingart.com/images/Tomato/Festival09/Tomato%20Fest%2012.jpg" alt="Redfield Beauty" /></p>
<p>#13 Tony&#8217;s Italian on the left and  #14 Momotoro on the right<br />
<img src="http://toolmakingart.com/images/Tomato/Festival09/Tomato%20Fest%20tony%20left%20momo%20right%20cut.jpg" alt="Two Tomatoes" /></p>
<p>#15 Black Cherry<br />
<img src="http://toolmakingart.com/images/Tomato/Festival09/Tomato%20Fest%20black%20Cherry.jpg" alt="Black Cherry" /></p>
<p>Bob</p>
]]></content:encoded>
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		<slash:comments>0</slash:comments>
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		<title>Texas Cedar</title>
		<link>http://toolmakingart.com/2009/06/22/texas-cedar/</link>
		<comments>http://toolmakingart.com/2009/06/22/texas-cedar/#comments</comments>
		<pubDate>Mon, 22 Jun 2009 13:00:30 +0000</pubDate>
		<dc:creator>BobStrawn</dc:creator>
				<category><![CDATA[Uncategorized]]></category>

		<guid isPermaLink="false">http://toolmakingart.com/?p=1203</guid>
		<description><![CDATA[When I started out  exploring and sharing experiences on woodworking using the web, I took the handle &#8216;Cedar Slayer.&#8217;  Between allergies and my enjoying the smell of the wood, I was cutting and using a reasonable quantity of the stuff.  I grew to love this wood, and was surprised at the variability [...]]]></description>
			<content:encoded><![CDATA[<p>When I started out  exploring and sharing experiences on woodworking using the web, I took the handle &#8216;Cedar Slayer.&#8217;  Between allergies and my enjoying the smell of the wood, I was cutting and using a reasonable quantity of the stuff.  I grew to love this wood, and was surprised at the variability of it.  As I researched and read up on the stuff, I found out how to cure cedar fever, and how valuable a tree cedar is.  Mind you, I don&#8217;t want it everywhere, but am actually encouraging the plant to grow in a few places in my yard now.  I found out that a lot of cedar we use is not even cedar.  If it holds up in weather ok and smells cedary, we call it cedar.  The &#8216;cedar&#8217; used in cigar boxes is actually a hard wood.  The cedar in my yard is juniper.</p>
<p>Lovely stuff juniper.  in the middle of summer it grows pretty powder blue berries.  In late fall, in my yard, the berries ripen. Most fall before you can pick them, but the ripe ones are actually quite sweet and tasty.  if they are not ripe the taste pretty much like pine smells.  The story is that if you eat five or so berries, you will be immune to cedar fever allergies.  My family tried it this last year, and for us, it worked.</p>
<p><a title="Mountain Cedar" href="http://www.landsteward.net/mountain_cedar.html" target="_blank">Here is a site with a lot of good information on cedar. </a></p>
<p>My current plan is to put a windbreak of cedar at the north end of my yard.  The more I work with and learn about cedar, the more I love it.  The trees can be real itchy though, and I am not fond of itchy.</p>
<p>Bob</p>
]]></content:encoded>
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		<title>South East Texas Tomato Festival</title>
		<link>http://toolmakingart.com/2009/06/15/south-east-texas-tomato-festival/</link>
		<comments>http://toolmakingart.com/2009/06/15/south-east-texas-tomato-festival/#comments</comments>
		<pubDate>Mon, 15 Jun 2009 13:00:38 +0000</pubDate>
		<dc:creator>BobStrawn</dc:creator>
				<category><![CDATA[Seed Saving]]></category>
		<category><![CDATA[Tools]]></category>
		<category><![CDATA[Woodworking]]></category>

		<guid isPermaLink="false">http://toolmakingart.com/?p=1188</guid>
		<description><![CDATA[This weekend, I traveled to Washington on the Brazos to see the South East Texas Tomato Festival!
The bridge was out, so  we had to take a  detour, but it was all worth it. The folk there are testing, and comparing heirloom and a bit more recent varieties of tomatoes.  
They had a [...]]]></description>
			<content:encoded><![CDATA[<p>This weekend, I traveled to <a href="http://www.birthplaceoftexas.com/">Washington on the Brazos</a> to see the <a href="http://www.settfest.com/">South East Texas Tomato Festival!</a></p>
<p>The bridge was out, so  we had to take a  detour, but it was all worth it. The folk there are testing, and comparing heirloom and a bit more recent varieties of tomatoes.  </p>
<p>They had a huge range of tomatoes for the tasting.  Seriously they had tables covered with a wide range of samples that they were quite generous with.  I came away with a bit more than I can manage, but I will have to try. I have never seen so many different tomatoes side by side.</p>
<p>I am rather used to reinventing the wheel whenever I start researching.  These wonderful folk have done major research and have produced wonderful data and evidence side by side, that I could see, touch and taste!</p>
<p>I managed to give a few <a href="http://toolmakingart.com/2009/04/01/magenta-spreen-lambsquarter/">Magenta Spreen</a> plants away, and a few <a href="http://www.nativeseeds.org/catalog/product_info.php?cPath=1_30&#038;products_id=813">I&#8217;itois Onions</a> as well, so I don&#8217;t feel too guilty.  But indeed I am in these folks debt!  The enjoyment, information and seeds that I came home with are treasures indeed!</p>
<p>Here are  the tomatoes they gave me to take home and get seeds from!</p>
<p><img src="http://toolmakingart.com/images/Tomato/Festival09/Tomato%20Fest%20all%20the%20tomato%20ready.JPG" alt="Tomato setup" /></p>
<p>Most of these are small to medium.  I prefer smaller because they mature faster and I am more likely to get some before the bugs and birds consume them.  The big one in the middle however was too much to pass up.  It is a near perfect balance of tomato qualities and it is named in honor of the great<a href="http://en.wikipedia.org/wiki/Paul_Robeson"> Paul  Robeson! </a>  I had to have it! </p>
<p>There are 15 varieties here for me to try out.  Two of them are mysteries, since I managed to fail on documenting them.  </p>
<p>Mystery Tomato number 6, Purple somethingorother.<br />
<img src="http://toolmakingart.com/images/Tomato/Festival09/Tomato%20Fest%206.JPG" alt="Purple mystery tomato" /></p>
<p>Mystery Tomato number 12, labeled Red Odd.  I guess that is it&#8217;s name now.<br />
<img src="http://toolmakingart.com/images/Tomato/Festival09/Tomato%20Fest%2012.jpg" alt="Red Odd Tomato" /></p>
<p>After  extracting seeds, these tomatoes made a wonderful fresh tomato sauce!<br />
<img src="http://toolmakingart.com/images/Tomato/Festival09/Tomato%20Fest%20after%20seeds%20removed%20sauce%20fixings.JPG" alt="Smushed tomato" /></p>
<p>I saved the seeds in their juice.</p>
<p><img src="http://toolmakingart.com/images/Tomato/Festival09/Tomato%20Fest%20seeds%20collected.jpg" alt="seeds in juice and stuff" /></p>
<p><img src="http://toolmakingart.com/images/Tomato/Festival09/Tomato%20Fest%20all%20the%20seeds.jpg" alt="Quite a few  seeds!" /></p>
<p>Then I covered the juice and seeds with plastic wrap.</p>
<p><img src="http://toolmakingart.com/images/Tomato/Festival09/Tomato%20Fest%20seeds%20covered.jpg" alt="plastic wrap on seeds" /></p>
<p>Within three or so days mold will have covered the juice, and the goop will be really slimy and very acidic.  This will  kill most tomato diseases.  Then I will wash the seeds  in a strainer and spread them on cloth to dry.  After they no longer stick to things, I will put them in packets for next year and plant a few of each for this year. </p>
<p>And yes, I made the rack for the shot glasses. A chunk of cedar with holes drilled in it.  I added feet to it  so the shot glasses don&#8217;t touch the table below. Simple enough, but it will keep the seed ordered and manageable.</p>
<p>Bob</p>
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		<title>Delightful Time Waste</title>
		<link>http://toolmakingart.com/2009/04/14/delightful-time-waste/</link>
		<comments>http://toolmakingart.com/2009/04/14/delightful-time-waste/#comments</comments>
		<pubDate>Tue, 14 Apr 2009 13:00:16 +0000</pubDate>
		<dc:creator>BobStrawn</dc:creator>
				<category><![CDATA[Poetry]]></category>
		<category><![CDATA[Speculation]]></category>

		<guid isPermaLink="false">http://toolmakingart.com/?p=1183</guid>
		<description><![CDATA[I could not resist posting this delightful game.  It is a work of art!

What is it in us that lets us create and enjoy such pass times?
Bob
]]></description>
			<content:encoded><![CDATA[<p>I could not resist posting this delightful game.  It is a work of art!</p>
<p><script type="text/javascript" src="http://www.reflexive.com/webGameTag.php?WGID=182"></script></p>
<p>What is it in us that lets us create and enjoy such pass times?</p>
<p>Bob</p>
]]></content:encoded>
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		<title>Carving Rope Columns By Hand!</title>
		<link>http://toolmakingart.com/2009/04/13/carving-rope-columns-by-hand/</link>
		<comments>http://toolmakingart.com/2009/04/13/carving-rope-columns-by-hand/#comments</comments>
		<pubDate>Mon, 13 Apr 2009 13:00:06 +0000</pubDate>
		<dc:creator>BobStrawn</dc:creator>
				<category><![CDATA[Tutorials]]></category>
		<category><![CDATA[Woodworking]]></category>

		<guid isPermaLink="false">http://toolmakingart.com/?p=1179</guid>
		<description><![CDATA[I hope I am this good when I grow up!

He also give good explanations of how he does it.
Jameel shows what woodworking is all about.   He is no stranger to power tools, yet hand tools abound in his work.
Khalaf Oud Luthiery is a site well worth exploring!
Bob
]]></description>
			<content:encoded><![CDATA[<p><a title="Khalaf Oud Luthiery Carving Columns" href="http://oudluthier.blogspot.com/2009/04/making-rope-from-wood-carving-rope.html" target="_blank">I hope I am this good when I grow up!<br />
</a></p>
<p>He also give good explanations of how he does it.</p>
<p>Jameel shows what woodworking is all about.   He is no stranger to power tools, yet hand tools abound in his work.</p>
<p><a title="Khalaf Oud Luthiery" href="http://oudluthier.blogspot.com/" target="_blank">Khalaf Oud Luthiery</a> is a site well worth exploring!</p>
<p>Bob</p>
]]></content:encoded>
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		<slash:comments>0</slash:comments>
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		<title>Pixel Inlay Posibility</title>
		<link>http://toolmakingart.com/2009/04/08/pixel-inlay-posibility/</link>
		<comments>http://toolmakingart.com/2009/04/08/pixel-inlay-posibility/#comments</comments>
		<pubDate>Wed, 08 Apr 2009 13:00:56 +0000</pubDate>
		<dc:creator>BobStrawn</dc:creator>
				<category><![CDATA[Uncategorized]]></category>

		<guid isPermaLink="false">http://toolmakingart.com/?p=1176</guid>
		<description><![CDATA[On the Jointmaker Pro front, John&#8217;s Blog shows off the ability to make cubes.   My thoughts went to the checkerboard inlay borders.  I think I will try some inlay experiments shortly.  This looks like fun.
Bob
]]></description>
			<content:encoded><![CDATA[<p>On the Jointmaker Pro front, <a href="http://www.bridgecitytools.com/blog/" target="_blank">John&#8217;s Blog</a> shows off the ability to make cubes.   My thoughts went to the checkerboard inlay borders.  I think I will try some inlay experiments shortly.  This looks like fun.</p>
<p>Bob</p>
]]></content:encoded>
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		<title>Cut and come again Lettuce, use it or lose it!</title>
		<link>http://toolmakingart.com/2009/04/07/cut-and-come-again-lettuce-use-it-or-lose-it/</link>
		<comments>http://toolmakingart.com/2009/04/07/cut-and-come-again-lettuce-use-it-or-lose-it/#comments</comments>
		<pubDate>Tue, 07 Apr 2009 13:00:09 +0000</pubDate>
		<dc:creator>BobStrawn</dc:creator>
				<category><![CDATA[Gardening]]></category>

		<guid isPermaLink="false">http://toolmakingart.com/?p=1167</guid>
		<description><![CDATA[Right now my lettuce is at a turning point.

This one is beginning to produce seed.  The one below is ready to eat.

If I remove all the mature leaves, it will grow more, and the pruning will prevent it from going to seed at least until it gets a little bit warmer.

Harvesting the whole plant makes [...]]]></description>
			<content:encoded><![CDATA[<p>Right now <a title="Lettuce as a Complex Environment" href="http://toolmakingart.com/2008/07/02/lettuce-as-a-complex-environment/" target="_blank">my lettuce</a> is at a turning point.</p>
<p><a href="http://toolmakingart.com/wordpress/wp-content/uploads/2009/04/lettuce-11.jpg"><img class="size-medium wp-image-1172 alignnone" title="Lettuce going to seed" src="http://toolmakingart.com/wordpress/wp-content/uploads/2009/04/lettuce-11-300x199.jpg" alt="Lettuce going to seed" width="569" height="376" /></a></p>
<p>This one is beginning to produce seed.  The one below is ready to eat.</p>
<p><img class="alignnone size-full wp-image-1171" title="lettuce-08" src="http://toolmakingart.com/wordpress/wp-content/uploads/2009/04/lettuce-08.jpg" alt="lettuce-08" width="578" height="383" /></p>
<p>If I remove all the mature leaves, it will grow more, and the pruning will prevent it from going to seed at least until it gets a little bit warmer.</p>
<p><img class="alignnone size-full wp-image-1168" title="lettuce-13" src="http://toolmakingart.com/wordpress/wp-content/uploads/2009/04/lettuce-13.jpg" alt="lettuce-13" width="575" height="381" /></p>
<p>Harvesting the whole plant makes no sense when you can get this sort of lettuce of a single plant once a week for months.</p>
<p><img class="alignnone size-full wp-image-1170" title="lettuce-05" src="http://toolmakingart.com/wordpress/wp-content/uploads/2009/04/lettuce-05.jpg" alt="lettuce-05" width="572" height="860" /></p>
<p>Eventually it will all go to seed.  I will miss the salads, but it is nice having the seed to plant this year after year.</p>
<p><img class="alignnone size-full wp-image-1169" title="lettuce-04" src="http://toolmakingart.com/wordpress/wp-content/uploads/2009/04/lettuce-04.jpg" alt="lettuce-04" width="567" height="376" /></p>
<p>These lovely plants have been giving us lettuce for five months now.   Soon however it will get to warm, and they will bolt despite my best efforts to keep them producing.</p>
<p>Bob</p>
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		<title>Working Hot Steel</title>
		<link>http://toolmakingart.com/2009/04/06/working-hot-steel/</link>
		<comments>http://toolmakingart.com/2009/04/06/working-hot-steel/#comments</comments>
		<pubDate>Mon, 06 Apr 2009 13:00:37 +0000</pubDate>
		<dc:creator>BobStrawn</dc:creator>
				<category><![CDATA[Metalworking]]></category>
		<category><![CDATA[Tool Making]]></category>

		<guid isPermaLink="false">http://toolmakingart.com/?p=1162</guid>
		<description><![CDATA[I have been needing to shape and temper a bit of steel for quite some time, but have put it off with one thing or another.  My belt grinder has been acting flakey, so I really need to put together a bunch of parts I have been collecting and make a better one.  A couple [...]]]></description>
			<content:encoded><![CDATA[<p>I have been needing to shape and temper a bit of steel for quite some time, but have put it off with one thing or another.  My belt grinder has been acting flakey, so I really need to put together a bunch of parts I have been collecting and make a better one.  A couple of the parts need to be forged, so I lit<a title="How I built my forge" href="http://toolmakingart.com/2008/06/20/my-forge/" target="_blank"> my forge.</a></p>
<p><a href="http://toolmakingart.com/images/Forge/Forge%2007.JPG"><img class="alignnone" title="Forge burning coal" src="http://toolmakingart.com/images/Forge/Forge%2007.JPG" alt="Forge burning coal" width="480" height="319" /></a></p>
<p>I was very lucky to obtain some top grade coal.  Several sources agree that this is the cleanest burning coal they have ever seen.  Even then you need good ventilation, because whenever you put fresh coal on the fire, it creates massive amounts of smoke often quite yellow with sulfur  dioxide.</p>
<p><a href="http://toolmakingart.com/images/Forge/Forge%2004.JPG"><img class="alignnone" title="smoke from coal" src="http://toolmakingart.com/images/Forge/Forge%2004.JPG" alt="smoke from coal" width="480" height="319" /></a></p>
<p>This is not stuff you want to breath.  Fortunately after a few minutes the smoke subsides and you can work.</p>
<p>When you read ads trying to convince you of the wonders of clean coal, remember that clean is a relative thing and don&#8217;t believe the lying liars that published it.</p>
<p>If you look to bottom right of the photo, you can see the vacuum tube from the small wet/dry vacuum I use as a blower.  It connects to a pipe running through the forge, with holes at the center to blow air through to coal.  Because the vacuum cleaner produces way too much air, I have to shunt a bit off.</p>
<p>Here is the damper I made for the job.</p>
<p><a href="http://toolmakingart.com/images/Forge/Forge%20Damper%2001.JPG"><img class="alignnone" title="Forge Damper" src="http://toolmakingart.com/images/Forge/Forge%20Damper%2001.JPG" alt="" width="480" height="319" /></a></p>
<p>This can be opened  to reduce the airflow into the coal.  The extra air tends to blow right on me, which is  a good thing when working over a forge.</p>
<p><a href="http://toolmakingart.com/images/Forge/Forge%20Damper%2002.JPG"><img class="alignnone" title="Damper Open Wide" src="http://toolmakingart.com/images/Forge/Forge%20Damper%2002.JPG" alt="" width="480" height="471" /></a></p>
<p><a href="http://toolmakingart.com/images/Forge/Forge%20Damper%2004.JPG"><img class="alignnone" title="Damper part open" src="http://toolmakingart.com/images/Forge/Forge%20Damper%2004.JPG" alt="" width="480" height="436" /></a></p>
<p>The fun part is working the metal!</p>
<p><a href="http://toolmakingart.com/images/Forge/Forge%20Anvil%2013.JPG"><img class="alignnone" title="Hammer on  Steel" src="http://toolmakingart.com/images/Forge/Forge%20Anvil%2013.JPG" alt="" width="480" height="319" /></a></p>
<p><a href="http://toolmakingart.com/images/Forge/Forge%20Anvil%2013.JPG"><img class="alignnone" title="Hammer on  Steel" src="http://toolmakingart.com/images/Forge/Forge%20Anvil%2012.JPG" alt="" width="480" /></a></p>
<p><a href="http://toolmakingart.com/images/Forge/Forge%20Anvil%2013.JPG"><img class="alignnone" title="Hammer on  Steel" src="http://toolmakingart.com/images/Forge/Forge%20Anvil%2011.JPG" alt="" width="480" /></a></p>
<p>Bob</p>
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		<title>Soap Making with Potassium Hydroxide, Part 1, The Process</title>
		<link>http://toolmakingart.com/2009/04/03/soap-making-with-potassium-hydroxide-part-1-the-process/</link>
		<comments>http://toolmakingart.com/2009/04/03/soap-making-with-potassium-hydroxide-part-1-the-process/#comments</comments>
		<pubDate>Fri, 03 Apr 2009 13:00:08 +0000</pubDate>
		<dc:creator>BobStrawn</dc:creator>
				<category><![CDATA[Chemistry]]></category>
		<category><![CDATA[Gardening]]></category>
		<category><![CDATA[Recipes]]></category>

		<guid isPermaLink="false">http://toolmakingart.com/?p=1137</guid>
		<description><![CDATA[I prefer to avoid pesticides, at times  however I want crops and plants I love are being destroyed.  One of the safer pesticides to use is soap.
Additionally I would rather add potassium to my crops, than sodium.    Most soap these days is made from Sodium Hydroxide, it is cheaper and makes a harder [...]]]></description>
			<content:encoded><![CDATA[<p>I prefer to avoid pesticides, at times  however I want crops and plants I love are being destroyed.  One of the safer pesticides to use is soap.</p>
<p>Additionally I would rather add potassium to my crops, than sodium.    Most soap these days is made from Sodium Hydroxide, it is cheaper and makes a harder soap.  The old stuff was made with potash, Potassium Hydroxide.  It costs a bit more, but for spraying on the tender leaves of my plants, I want a better grade of soap.</p>
<p><img class="alignnone size-medium wp-image-1142" title="soapmaking-04-koh-in-box" src="http://toolmakingart.com/wordpress/wp-content/uploads/2009/04/soapmaking-04-koh-in-box-278x300.jpg" alt="soapmaking-04-koh-in-box" width="278" height="300" /></p>
<p>Potassium Hydroxide is still a dangerous chemical, and care needs to be taken when using it.</p>
<p><img class="alignnone size-medium wp-image-1143" title="soapmaking-05-lye-bag" src="http://toolmakingart.com/wordpress/wp-content/uploads/2009/04/soapmaking-05-lye-bag-270x300.jpg" alt="soapmaking-05-lye-bag" width="270" height="300" /></p>
<p>First things first, protective gear.</p>
<p><img class="alignnone size-large wp-image-1141" title="soapmaking-03-safety-gear" src="http://toolmakingart.com/wordpress/wp-content/uploads/2009/04/soapmaking-03-safety-gear-680x1024.jpg" alt="soapmaking-03-safety-gear" width="500" /></p>
<p>Vinegar is  an acid that can be used to neutralize the Potassium Hydroxide, or KOH.   It will quickly negate the alkali effects of KOH, but it will also produce heat while doing it.  It is possible to cause burns while trying to prevent burns.  To prevent this,  the vinegar needs to be used wastefully as a wash and not as an ointment.  KOH should be washed off with lots of water and then the residue neutralized with vinegar.  Having a hose turned on and ready is a very good idea.</p>
<p>Safety glasses and gloves are also needed for safety.  The area needs to be well ventilated, children and animals need to be elsewhere when handling dangerous chemicals.   paths need to be clear, actions need to be rehearsed and considered.  Contingencies planned for, I did this outside, in case I needed the hose to clean with.</p>
<p><img class="alignnone size-medium wp-image-1139" title="soapmaking-01-zeroing-scale" src="http://toolmakingart.com/wordpress/wp-content/uploads/2009/04/soapmaking-01-zeroing-scale-199x300.jpg" alt="soapmaking-01-zeroing-scale" width="199" height="300" /></p>
<p>Note that in this picture, the scale is not protected.  This is probably not ideal.</p>
<p><img class="alignnone size-full wp-image-1146" title="soapmaking-08-lye-on-scale" src="http://toolmakingart.com/wordpress/wp-content/uploads/2009/04/soapmaking-08-lye-on-scale.jpg" alt="soapmaking-08-lye-on-scale" width="800" height="531" /></p>
<p>In this picture, the scale is protected by plastic wrap, while the Potassium Hydroxide is being measured.</p>
<p>Here is the process, on a nice warm day, with a pleasant breeze and with no distractions or issues likely to arise, measure the water into a bucket and then measure and mix the KOH into the water.  The chemical reaction of the KOH melding with the water is exothermic.  Heat will be produced.  Care must be taken, and the KOH must be added slowly.  One of the many things  you want to avoid is melting the plastic bucket while working with caustic chemicals.  In my experience KOH is not as bad as Sodium Hydroxide for generation of heat, but being careful and aware of what is going on, is very important when working with these materials.  The dust from KOH being poured can be quite bad for you.  Bad for your eyes, bad for your skin and lungs.  The vapors created when you initially mix KOH and water are also best avoided.  So attention to detail and careful material handling are big issues.</p>
<p><img class="alignnone size-large wp-image-1147" title="soapmaking-09-mixing-lyewater" src="http://toolmakingart.com/wordpress/wp-content/uploads/2009/04/soapmaking-09-mixing-lyewater-680x1024.jpg" alt="soapmaking-09-mixing-lyewater" width="680" height="1024" /></p>
<p>I am using a cement mixer on a power drill to mix.  When I actually pour the KOH, it is much closer to the bucket.  I mix as I pour, so that the heat of reaction is not concentrated at the bottom of the bucket and instead is diffused through the rest of the water.</p>
<p><img class="alignnone size-medium wp-image-1150" title="soapmaking-12-measuring-soy-oil" src="http://toolmakingart.com/wordpress/wp-content/uploads/2009/04/soapmaking-12-measuring-soy-oil-199x300.jpg" alt="soapmaking-12-measuring-soy-oil" width="199" height="300" /></p>
<p>After the water and KOH have been mixed, you now have lye water and you want to start adding oil.  The reason that I have specified a warm day is two fold.  Oils pour better when warm, and need to be liquid to mix in any case.  If the lye water temperature is lower than the temperature that the oils you are using stay liquid, you will have problems.  If the mix falls below body temperature, it will probably not saponify.  Saponification is the process of lye water and oil mixing and producing soap.  This reaction may or may not instantly happen, and may cause you considerable stress getting it to happen.  Agitation and warmth are key to making it start.   Sometimes it will start and stop.  In some cases it will take a long time.  In any case, soap does not cure as well or at all when cold.</p>
<p><img class="alignnone size-large wp-image-1152" title="soapmaking-14-soap-to-be" src="http://toolmakingart.com/wordpress/wp-content/uploads/2009/04/soapmaking-14-soap-to-be-680x1024.jpg" alt="soapmaking-14-soap-to-be" width="680" height="1024" /></p>
<p>Here is the mix I made, Water, KOH, Soybean Oil, Palm Oil all carefully measured and added.  Now I see a problem.  The bucket is too full to mix well.   I made too much.  So I carefully mixed it up and then removed a bit, to try and keep the mix even.  If I just removed the lightest materials on top, I am sure to mess up the recipe.</p>
<p><img class="alignnone size-large wp-image-1154" title="soapmaking-16-mixing" src="http://toolmakingart.com/wordpress/wp-content/uploads/2009/04/soapmaking-16-mixing-680x1024.jpg" alt="soapmaking-16-mixing" width="680" height="1024" /></p>
<p>Here I am mixing the stuff.  Note that a bit has spilled, and that the small bucket beside it has separated out.   A sure sign that it has not reacted and made soap.</p>
<p><img class="alignnone size-full wp-image-1153" title="soapmaking-15-becoming-soap" src="http://toolmakingart.com/wordpress/wp-content/uploads/2009/04/soapmaking-15-becoming-soap.jpg" alt="soapmaking-15-becoming-soap" width="800" height="531" /></p>
<p>Finally you can see that the goop has started to gel.  This is the sign that it is beginning to be soap.  Notice that the shadows are getting longer.  Sadly a cold snap was coming in, and part way through, the gelling stopped.  I put the raw partially reacted soap in my green house and the next day when the mix was nice and warm, it quickly mixed up and made soap.  Fortunately my poor timing did not result in a bad batch.</p>
<p>Usually you wait for two weeks or a month before using the raw soap.  You also make sure there is not lye left over that has not reacted.  To avoid this your recipe is usually five to ten percent super fatted.  That means that more oil was used than was needed to prevent making skin damaging soap.  Since I was not worried about making a hard bar of soap, I used extra water.  This helps to prevent all sorts of possible issues.  It also speeds the reactions.</p>
<p>Here is the horrible test that I use to see if my soap is going to be harsh.  Before I tell it to you, please remember that I do not advise anyone to be as crazy as I am and use my methods.  A strip of litmus paper is a much better way to go.   I just like to do it the way the old timers did,  I taste my soap.  If it does not burn my tongue, then it is not caustic.  This is not a compliment to the soap really, but this was, hands down, the best soap I have ever tasted.   I still washed my mouth out with water.</p>
<p>Bob</p>
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