Tool Rack with a French Cleat

In my pursuit of better tool storage, so far I have ignored my worst woodworking flaw.  I will grab a tool, use it, and then place it on the nearest convenient surface when I am through with it.  Eventually the mess takes over, finding tools is unbearable and tables full of sharp tools can become rather dangerous.

I am rather satisfied with my current portable tool container designs but I have ignored tool management that would be more convenient for a shop.  So now my attention is on better tool containers for the workshop.

I have ignored the large carpenters box and the wall mounted tool rack.  My back problems are nearly gone, thanks to tai chi, but I still fear the large floor box.  Too much leaning over, and too heavy to carry.  The thought of a tool rack built kind of like a grandfathers clock crossed with a dolly seems a lot more convenient, but I will put that idea away for a while.   The wall mounted tool rack is one of the most lovely things a woodworker can have, but it is in one place, and either it is almost a peg board in a box, or it is a bit hard to add more tools to.  Often it has been adapted for a particular set of tools, and changing one out is going to throw off everything.

However, the wall mounted tool rack has several huge advantages.  The tool is right there by your worktable and you can see it.  That is a huge advantage.  It is more efficient for space than a pegboard and a lot prettier.  If it is well designed, you can reach and replace tools with ease.   If all of your tools can be reached easily and replaced easily on a tool rack that is close by and where you need it, then it is possible to develop much better work habits that I currently have.

So here are my tool rack ideals.  Large enough to hold a set of tools for a specific purpose and able to be placed right where it is needed.   Small and light enough to be able to be carried.  All tools must be visible, the sharp end hard to contact, but where you can see the sharp end.   All tools must be able to be removed with ease and replaced with ease.  The tool rack should be reasonably attractive and still easy enough to update or replace when things change.  Ideally since I work outside, the box should be water resistant if not waterproof.

Here are a pair of my new tool racks. The one on the left is for putting by a lathe, the one on the right is a set of my most commonly used tools.

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Rotted Willow Smoke

Mmmmm.   Rotted willow smoke!

It is Thanksgiving, and I am giving thanks.

At one time I planted several hundred willows.

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Turning Pens for Christmas

I have been making pens to give to all the members of my family.  Here is the starting pile of blanks with one example.

The blanks were glued up from mesquite and kauri.   Click on the image if you want a better view.

Kauri is pretty nifty wood.  If the end grain is exposed on the side when turning, it will brighten and darken to your eye as you rotate the pen in the sun.    Very pretty, but this wood is a softwood so working endgrain is rough.   The tree this wood came from, fell into a salt bog 40,000 to 50,000 years ago and my source for this wood has dried up.  So if there is a flaw in the wood, I work around it and incorporate it into the design.  I have had quite a few failures and destroyed a lot of precious wood on the way to making these and learning how to work this wood to it’s best advantage.

Here they are with about half of them made.  Click on the image to get a better view, if you are so inclined!

Now that I have a feel for the wood, and know how to work it, I have, of course, ran out of it.   In any case, this wood is a bit more pricy than I can usually afford, so I doubt I will have much more occasion to use it.  Still it fun to use a wood that grew before what we would recognize as a man, walked this earth.

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How to Make an Octagonal Handle, Shell Auger and Straight Drilling Guide

I will warn you, this walk-through is a big one!  The results, however, will let a woodworker without a lathe or mad shaping skills to have a reasonably high chance of turning a small chunk of wood into a lovely handle that can be held with comfort and pride!

I have been researching and experimenting with tool grips for quite some time. Recently I have begun to solidify my research and decided it was time to figure out how to make the perfect tool handle, make it well and make it consistently. Part of my goal here is to provide a handle form that does not need a lathe to turn. I wanted to make this something that would inspire and allow budding craftsmen to use, make and repair hand tools.

Lots of handle blanks

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No Glue, No Glue, What to do!

I need some glue, lots of glue, epoxy preferably.  I have looked around, I have lots of glue, a couple of boxes of glue, all of them are now  strange hazardous waste.   They are all well over a year old.  Glues, most glues are dead in a year.   Some may go a few more years, but they weaken considerably as they age.

So the glues I have, can sort of bond things, but they won’t set or hold or whatever.  So I look around the stores, and cannot find anything with a date showing.  If I can find it reasonably fresh at the store,  it is one of those fine glues that you cannot remove or repair or both.     Most woodworking glues theses days are best at making sure no glue can grip in case of repair needs.  That makes it worthless unless I want a glue proof paint.  Not having a date showing seems downright criminal to me.  They can brag all day how strong they are, but without a date, I don’t know if I need to use it all this week, or if I should have bought it a week ago and used it then.  Give me a use before date, or all the  glue claims are worthless.   They might as well be selling snake oil.  I have yet to see the placebo effect work with glue.

I have had to abandon some rather nice and expensive projects due to poor glue or old glue that made bad joints while preventing further work.  So now I don’t buy glue that I don’t know the expiration date on.  I especially don’t buy glue that has dust on the package or is bought bulk by the distributor and warehoused until it is sent to the store.    Since most glues are at half or less strength after 1 year of sitting there, that precludes my buying glue from the big name stores.   Is there a warning on the glue that mentions shelf life?   These glue manufacturers, even the ones that make half decent glue, would have a clear expiration date if they were trying to provide me with a trustworthy product.

If I account hours and expenses involved in obtaining wood, curing the wood and shaping the wood, that was ruined by bad glue used within a week of purchase,  these glue manufacturers, who know just how lame this is,  have cost me quite a bit.    Now, I know all about glue failure, and I am happy to provide that education to others.  The first lesson is to stop buying faith based glue.  If it expires, and does not have an expiration date, clearly on the bottle, then it is probably a meld of toxic compounds with no evidence of decent effect.

So I like four glues now,  Cyanoacrylate,  Barge Cement,   Hide Glue, and Ecopoxy.

Cyanoacrylate instant adhesive is cool stuff and it makes a great finish.  cyanoacrylate  is rated for 1-2 years, but if you put it in the freezer, it may have an unlimited shelf life.  Sharp impact can fracture the bond yet sometimes it will not come loose no matter what you do.  The thinner for cyanocrylate is acetone.  Acetone is one of those see a physician quick, and pray the mutation is benign or the organ killed was unimportant,  sort of poisons.  Not the sort of thing I want to soak my wood in, thank you, very, very much.  So I use super glue, but I don’t entirely trust it except as a sort of varnish.   If I need a leather glue for a project that will not flex, then it is a pretty nice glue.  Because it usually does not have an expiration date on it, I have no idea if the stuff can be used as a regular glue reliably.    I do know that even the old stuff makes a good finish and will bond my finger together quite well.  Some day I need to get some that I know is still good and try it out.   It may be that the rare and random occasion of the stuff being really good, happened because I was accidentally sold some that had not expired.

Barge Cement is great, but it has all sorts of VOC issues.  Not the safest to handle or breath when gluing.  With some thinner, which is toluene, I have been able to thin and use it for years and years.  If however you are brave enough to read the MSDS for toluene,  you will read a dry rendition of total fear.   So I still use Barge Cement on a clear windy day, outside, with surgical gloves on, when I need something that can glue shoe soles or similar projects.    I have some, but I don’t consider it my go to glue.  I do leatherwork, so Barge is a must have but  Barge is of limited use to me.

Hide glue is great, sadly I am out of it.  Perhaps because it is great.  It is not weather proof,  but it is strong and draws in when it drys.  It can also be removed with steam, so I love the stuff.    It is not great for mounting steel bits into tool handles.   it is not great for  stuff that may get moisture.   For so much else though, it rules.   You end up spending a lot more getting a pot for using it, than you will on glue, unless you do a lot of veneering.  Hide glue does take a bit of planning and warm up, but it has the unique quality of curing to full strength in a minute or so.  This means you can assemble and glue, without waiting on parts to cure.  Once you get past the initial inconvenience of needed time and a pot to use it, it is the most convenient of glues.

Then there is my favorite glue of them all.  Ecopoxy! I have put it to one of the worst tests that I could come up with, gluing a broken chair leg, right where the wheel connects.    This has held perfectly now  for about a year.  The chair just had a different leg break.     So I now am totally in love with the stuff and it has passed a test that I consider fairly unreasonable.  I now need more of it so I can fix the chair!

I have already praised it as a glue,  and they now sell a sampler size.  That makes it a bit more accessible for the first time user to try out.   Ecopoxy  is tough, water proof, rated as food safe, after it has cured and it does not stink.   It also, has an unlimited shelf life.   For glues, you can translate “unlimited shelf life,” to “worth having on your shelf.”  These words mean the same thing.

I needs my ecopoxy.

Bob