I have finally finished my portable tool rack design. It is a tool roll, rack and box, all in one. Maybe not really a box, but then it may be better. Read along, and you can be the judge.
Before I let the cat out of the bag and show you the vagabond tool rack,
let me give you the background on this project.
For three years I have been working on building a better tool box. I really like my hexagonal one,
but the truth is, I only pull it out when I want to impress someone with it’s rustic splendor. The problem is, that it take up too much space. Unfolded it is about a yard square. It covers a table. On the floor it can be quite a reach to get a tool from where you are standing. I love it, but it just isn’t convenient.
On my journey of exploring tool box methods, I became intrigued by the Japanese Tool Box. Essentially this is a very convenient crate. A simple crate is less likely to be absconded with, so the crate was a better method of protecting tools, than a fancy box would have been.
Thinking about this, I came to a critical turning point. No fancy box, instead the modern equivalent of the crate. The perfect container, really, the pickle bucket. It is nondescript, common, replaceable and air tight! That is correct, it no only makes a good stool, it protects from weather like no other tool box can. It is waterproof.
The only flaws to the pickle bucket are it’s difficulty in opening and closing and it’s clear lack of class. since the lack of class, helps protect tools, I have to say, it is a very real advantage.
The Gamma Seal solves the opening and closing issue as well.
This lid holds liquids, but unscrews easily. Makes a good sorting tray as well. Closed, the tools are safe from dust, and weather. With it open, the tools inside can be reached easily enough. Especially if they are on a nice rack.
My first thought was to build a rack that could divide the tools up in the bucket and protect them. When I took it out, I could then assemble the tool rack and put the tools on it.
This design works great, and fits together nicely with a few dovetails.
It, and all of it’s brethren still take a bit of time to put together and take apart. And the multiple racks end up, once again taking up a lot of table space. You also end up setting up and arranging a lot of tools that you don’t even use that day. Cute, but far from perfect.
Finally I came up with a rack that I liked, that also shielded the cutting edge of the saws.
It also had another great advantage, it was stable. The thing absorbs blows, that would knock over a ridged rack, and just flows with it. You can knock it over, but it takes a good hit to do it.
A lot of time went into drilling holes, until I realized, I was making pegboard. Silly me.
On the next model, I started using paracord, and decided that I really liked it. I tried a lot of different knot and stitching formations to try and get it just right.
I also found that barrel locks did a perfect job of tying down tools and still letting you get them out easily. I had planned to make a bunch of leather and wood fittings, and I still plan to, but the paracord and barrel lock combo does a really nice job and remains easy to modify. You can see the knit handle for lifting the tool rack out of the bucket. My brilliant wife knit this for me. It doubles as a bit of emergency cord, as it can be easily unraveled.
The final form, is simple and hold a lot of tools conveniently. The white board improves the lighting in front of it, so it is pretty convenient to have at the back of a table.
While I do think that a darker surface looks a bit cooler,
The advantage of improved lighting might make the white version advantageous.
Planes, scissors, spare paracord and barrel locks, a try square, and a scribe.
Marking knives, bevel gauge, bevel setter, two chisels, combination square and a sharpie.
Four more chisels an aluminum bronze mallet, screwdriver, pencil and strop.
A wooden mallet, scratch awl, lighter, flashlight, knife, and chisel. All that is missing is the cutting gauge. There is still more than enough room for a small one.
It can also be put together using cable ties. Very tight and stable, really nice. Somehow I prefer the paracord, even though the cable ties are much cheaper and easier to use.
Finished, the vagabond tool rack is stable and has lots of room on it.
And it fits nicely into a six gallon plastic pail!
It fits on the end of a worktable and still leaves room for tools, work and a cat.
Bob
Clever design! I like it. Of course, I’m a lot more of a home body, so my tools are all up on French cleat mounted pegboard on the walls, not tucked into buckets…but it is clever.
No cats in my shop, but I do have two varieties of “bench dogs”: (1) the brass kind you buy from Lee Valley; (2) the half-Corgi / half-Australian Cattle Dog kind that make themselves at home under the lathe!
Great idea, I will have to make a French Cleat attachment for the back of it.
Bob
Very cool. Excellent out of the “box” idea. BTW, love the cat. Ferel cats are cool. Really.
Thanks, Don,
Now I need to start thinking outside the bucket.
Bob
Excellent design Bob! Well done!
I do like the looks of your hex box better, but I can see it would be a bear in use….
My compliments on sticking with it all the way to the end! It looks like it was quite an adventure……
And, white pegboard does make the tools easier to see….. I do find it interesting that for your carry-away tools you have Japanese planes instead of western style planes. And, I recognize a lot of those tools are the ones you made yourself, or at least the handles.
Skip
Thanks, Skip! I admit that I would love for this tool box to look a bit less modern, but I probably would have come up with this design much faster if I did not have that bias.
I think portability is a rather important quality of Japanese tools. Their austerity goes a long way toward making them convenient to carry. Bling is heavy.
I have set myself a goal to try and refine the list of tools that I carry. If I can get it down to two buckets I will be quite happy. As it is, one bucket mostly serves, so I think this is possible. As I do that, I want to make a set of tools just for this purpose.
Bob
This is a great idea. You should share this on http://www.instructables.com/. It’s a great way to share projects like this. You already have all the images, etc. I’m going to have to try something like this for my tools at home. I’ve always liked using buckets for tools, but I’ve never liked the way the tools are hard to access.