Even More Tricks the Pattern Maker's Vise can do!

This is the cast iron auxillary jaw!

I call it a wobble plate.

This screw has to be removed to put it into the vise.  I keep it finger tight, so I can take it out by hand.

To put the wobble plate in, open the vise wide,

Then put in the wobble plate!

What the wobble plate does is let you grab even more odd shapes and hold them stable.

Bob

Mesquite Square, Part 3

I am rather pleased with the results on this square! The combination of  the circle, triangle and bar make for a nice composition.  It has the feel that I aim for and is quite practical.

My goal was to replace the orange square with a more appealing tool, just as useful and hand made.

Here is the back side of the square, If I hold it in one hand and tap the button, from this side, with the mallet, the bar will be released.

Here it is with the button in release positionl.

A little detail on the button.

When the button is forward, the bar can slide freely.   The hole was drilled at a ten degree angle.  The notch in the button is at a 12 degree angle.  This makes for a pretty nice grip!

With the button back, the bar becomes locked in place!  The curve at the back is so when it is released, the button does not fly off and get lost.

This is a very solid, reliable and I think pretty mechanism.

And the square is indeed reasonably square!

The square can make a 45 degree mark.

The square can make a 60 degree mark.

The head is mesquite, the bar is mesquite and the button is ash.  I wanted a softer wood  for the button so that bar would not get all marked up.

After I mark the measurements onto the bar, I think it will be a more than adequate substitute for the orange square.

My daughter has named it a button square.  I kind of like the term.

Bob

Setting up a Pattern Makers Vise

A pattern maker’s vise can be set at a lot of angles, but first it has to be setup correctly,

On a nice thick table like this, a lot of alterations are needed.

So I chiseled out a channel for the vise to fit into.

The angle lock has to be mounted in just the right location to allow full movement to the vise.

This lever allows you to free the vise for moving the angle up and down.  It locks easily and releases easily.

This lever allows you to free the vise head to rotate, or lock in place.

The extra work to set up a pattern maker’s vise is well worth doing!

Bob

Mesquite Square, Part 2

Here is the block part of the new mesquite square.

Notice how well the patternmakers vise will grab odd shapes with the dogs up.

I have sawn a series of rows where I plan to chisel out the channel for the sliding bar to go.

Here is the block after sawing.

The chisel shown is just the right tool to fit in the channel and clean it up.  It is however too big to initally remove the waste.  It will just scratch up the sides at this point.

This one is better for the task of clearing waste.

One problem that can easily happen when chiseling, is blow out.  When you reach the edge, you can take loose a bigger chunk than you wanted to.  The way to prevent this is to either make an incision first to reduce the chances of it happening or miter the edge.

When cleaning up, a nice sharp edge is required.

I prefer a western style chisel for some finishing work.  A flat back lets me make a smooth flush cut.  I can plane with a flat backed chisel.

After getting the channel right, I check to see if my square is going to be square.

The bar has to be straight as well, so I ground it on the kanaban as well.

Here it is beginning to look like a useful tool!

I still need to put a clamping system in it, true the angles, and mark a scale on the bar.

Bob

Patternmaker's Vise can give you some new angles.

This vise can hold things just like a regular vise;

By shifting the lever on the face, you can change the angle of the vise to grip odd shapes.

Here it is skewed the other way!

Easy to shift it back to normal!

It can be set up to remove or replace the face block easily, as most good vises can.

Here it starts to get interesting, the vise can rotate.

This gives you the ability to alter the face you are working on.

It also has different jaw configurations that allow more options when rotated.

With the small jaw up, you can hold stuff with more of the material exposed for working.

The vise is equipped with vise dogs.  By pushing them in at the bottom,

Spinning the face back around after pushing the dogs, gives you this,

With these dogs, you can hold round plates and other  odd surfaces.  You can grip where the object held is outside the jaws, for working more freely.

On top of all of that, the angle of the vise can be changed.

This give the user even more options.

The vise can even be brought up flat with the table and rotated.

This vise gives well secured, and solid access to work.

Rotation and change of angle can give you more choices for filing, cutting and chiseling.

I do love this vise!

Bob